案例 Casestudy ┃ ?利用按灯拣选小车进行订单分拣
利用按灯拣选小车进行订单分拣? Order Picking With Pick To Light Trolleys
客户 ?The customer
The Abena group is a Danish, family owned company established in 1953. They are among the market leaders in the protective healthcare business producing a wide range of incontinence products,baby nappies, sanitary towels and other healthcare-related disposable goods.Abena products are sold around the world through a distributor network of subsidiary companies and specialist distributors. The company markets some19,000 products not only to retail outlets and wholesalers, but also directly to various healthcare organizations and consumers. Sales via web shop(AbenaOnline/AbenaPrivate) and monthly subscriptions is a growing business. Abena has a fully automated warehouse in Aabenraa, quite far south in Denmark.
?1?? 任务定义 Task definition
Due to the increased internet sales and increasing number of subscription customers, they experienced a rapid growth in sales of smaller quantities and an increased need to breech packaging, new commissioning and repacking to each customer exact need. They started to handle this manually in the end of the fully automated warehouse, however realized soon that this was not efficient enough. Especially due to the fact that the efficient picking process for the fully automated warehouse resulted in very high peaks in manual handling. Therefore they started to look for a solution to handle this process more efficient.
?2?? 解决方案 Solution
在与卡迪斯的密切合作下新的进程得以明确：18台带有卡迪斯Shuttle XP带有指示灯，配有按灯拣选系统并整合了卡迪斯Power Pick Global的无线信号分拣小车。这项革新性解决方案已经与他们的Consafe 的WMS系统SattStore相对接?？ǖ纤苟低车脑俗餍阅苋繁Ａ送暾咝У姆旨鸩僮?。按灯拣选设备确保分拣零失误。这套系统已经帮助Abena无需通过繁琐的监视既能够非常顺利地处理这些小订单。与此同时，他们已经达到的分拣效率远远超过了之前的水平，并且为操作人员提供了更加符合人体工学的工作场所。他们惊奇于这套系统如此的易于上手操作。首先，他们在安装完成之后仅用了两周的时间就达到效率要求。其次，新的操作人员在接收简短的系统培训之后便能够发挥最高的工作执行力。
In a close cooperation with Kardex the new process was defined: 18 Kardex Shuttles XP with light indicators, wireless picking trolleys with pick to light solution integrated with Kardex Power Pick Global.The innovative solution is integrated with their corporate WMS system SattStore from Consafe. The functionality of Kardex Dynamic Zones secures extremely efficient picking. The pick to light devices secures zero picking errors. The system has helped Abena to be able to commission these small orders very smooth without tedious peeks. Furthermore they have achieved far higher picking efficiency than before, and a more ergonomic working environment for the operators. They were amazed how easy the system is to use. First of all they were at requested efficiency only two weeks after installation. Secondly a new operator are able to work at top performance just after a short introduction to the system.
We would be delighted to explain details on stock management as well as storage and retrieval strategies in a personal consultation.
– 由于运用卡迪斯Power Pick Global软件与配有按灯拣选系统的无线信号小车为操作人员做出准确指示，从而有效消除了分拣错误
– Same amount of goods on 20 % of the floor space compared with shelving in mezzanines
– Extremly efficient put and pick process, utilization of all machine capacity at all time with Kardex Dynamic Zones
– Put and pick batches can be executed at the same time with no change in the system setup
– Picking errors are eliminated due to very clear guidance of the operator from the Kardex Power Pick Global Software and wireless trolleys equipped with a pick to light solution
– More than 200 picks per picker/hour equals a 300 % efficiency improvement
– 18台 Shuttle XP，7750毫米高，3050毫米宽的托盘共有990个仓储位置，在仅为290平方米的地面空间上创造了2455平方米的仓储空间，还包括了人行通道
– 卡迪斯仓储管理软件Power Pick Global以及连接SattStore WMS (Consafe)界面
–18 Shuttle XPs 7,750 mm high and3,050 mm wide trays with a total of 990 shelves giving 2,455 sqm storage space on only a footprint of approx. 290 sqm floor space – including aisles
– 5 picking trolleys by KBS with "pick to light" and barcode readers
– Laser pointer, points at the correct put and pick location
– Power Pick Global Software with Kardex Dynamic Zones and interface to SattStore WMS (Consafe)